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From deck prep to ridge cap — master every step of the Total Protection Roofing System.
The deck is the foundation of everything. Owens Corning sets strict tolerances on substrate materials, thickness, and surface condition — get this wrong and the whole system fails.
APA-rated plywood sheathing minimum — thinner panels lack fastener retention under wind uplift.
Oriented Strand Board requires this minimum. Thinner OSB delaminates and loses nail-holding power.
Minimum 1/8" gap required between panels to allow thermal expansion. Maximum 1/4" to maintain a continuous nailing surface.
6-inch nominal width solid boards require 3/4" minimum thickness per local building codes.
Owens Corning permits several wood-based sheathing types, provided they meet APA – The Engineered Wood Association standards. Solidly sheathed decks are required to prevent structural deflection and fastener withdrawal.
| Deck Material | Min Thickness | Max Gap | Standard |
|---|---|---|---|
| Plywood Sheathing | 3/8 inch | 1/8" min / 1/4" max | APA Rated |
| Oriented Strand Board (OSB) | 7/16 inch | 1/8" min / 1/4" max | APA Rated |
| Solid Wood Boards | 3/4 inch (6" nominal) | 1/4" maximum | Local Building Code |
The 1/8-inch minimum gap is a critical engineering safeguard. Wood absorbs moisture and expands — without this gap, panels buckle and create ridges that telegraph through the shingles and compromise the secondary water barrier.
Before any roofing components are applied, the installer must inspect the deck for structural integrity. The deck must be clean, dry, and free from protrusions such as old nails or debris that could puncture the underlayment.
If the existing deck consists of spaced boards with gaps exceeding 1/4 inch, those gaps must be repaired or the boards replaced to ensure a continuous nailable surface. Sheathing thickness and installation must also comply with local building codes, as these determine the ultimate nail-holding capacity of the assembly.
True or False — 4 questions, 25 pts each
Module 1 Score
Owens Corning uses a multi-layered defense strategy: self-adhered ice and water barriers at vulnerable zones, then high-performance synthetic underlayments across the field. Each layer has precise placement rules.
In regions prone to ice damming, Owens Corning requires a self-adhered ice and water barrier such as WeatherLock or Titanium PSU30. This barrier must start at the eave edge and extend upslope to a point at least 24 inches beyond the interior wall line, measured horizontally.
These products meet ASTM D1970 standards and are applied directly to the clean, dry deck surface before the field underlayment.
For slopes of 4:12 and greater, Owens Corning recommends synthetic underlayments like RhinoRoof or ProArmor. These outperform traditional #15 felt in tear strength and UV stability, and must meet ASTM D226, D4869, or D8257 standards.
| Slope Category | Method | Horizontal Lap | End Lap Stagger |
|---|---|---|---|
| Standard (≥ 4:12) | Single layer over eave drip edge | 2 inches | 6 feet |
| Low Slope (2:12 to < 4:12) | Double layer or self-adhered | 19 inches (½ width + 2") | 6 feet |
On low slopes, water sheds more slowly, increasing moisture contact time. Underlayment must be installed with a 19-inch overlap for a 36-inch wide roll — effectively creating a double layer of protection across the entire deck. Alternatively, a full layer of self-adhered ice and water barrier may be used.
How far beyond the interior wall line the ice/water barrier must reach, measured horizontally.
Horizontal lap for synthetic underlayment on slopes 4:12 and steeper.
Required overlap on a 36-inch roll for slopes 2:12 to less than 4:12, creating a full double layer.
At or above this pitch, single-layer synthetic underlayment is permitted.
Drag and drop — match each term to its definition. 4 pairs, 25 pts each.
Module 2 Score
SureNail is Owens Corning's most significant engineering advancement in shingle design. It addresses the primary cause of shingle failure — wind uplift and nail pull-through — with patented triple-layer reinforcement.
With SureNail, Duration shingles achieve 130 mph warranty with just 4 nails — what normally requires 6.
Minimum gauge for all fasteners. Owens Corning also requires galvanized, stainless, or aluminum nails.
Nail head diameter minimum. Undersized heads increase pull-through risk in the fiberglass mat.
Slopes exceeding 60° (21:12) require 6 nails per shingle plus hand-sealing with asphalt cement.
SureNail Technology integrates a tough, woven engineered reinforcing fabric into the nailing area of the shingle. This fabric creates a "triple layer" of reinforcement where the fabric overlays the common bond — the area where the two layers of the laminated shingle are adhered together.
The performance of the SureNail zone is entirely dependent on correct fasteners and driving technique. Fasteners must be driven flush with the shingle surface:
For standard applications, the Duration and Oakridge series use a 5 5/8-inch exposure with a recommended 6 1/2-inch offset between courses. Variations of 4–8 inches are acceptable, provided end joints are no closer than 2 inches from a fastener in the shingle below.
The Berkshire collection (slate-profile shingles, 360 lbs/square) requires a fundamentally different installation method: the single-column vertical racking method. Unlike diagonal application used for standard laminates, Berkshire shingles are applied in vertical columns from eave to ridge.
Multiple choice — 5 questions, 20 pts each
Module 3 Score
Valleys are the most common failure points in residential roofing. Drip edges and starters protect the perimeter. Flashing seals every penetration. Precision here separates a lasting roof from a call-back.
The closed-cut valley begins with a 36-inch wide valley liner centered in the valley. Shingles from the first plane are laid across the valley, extending at least 12 inches past the centerline. These shingles are fastened only on their outer edges — no nails within 6 inches of the valley center.
Shingles from the second plane are trimmed 2 inches back from the centerline. The upper corner of each trimmed shingle is clipped at a 45-degree angle to divert water toward the valley center, and the end is embedded in a 3-to-4-inch wide bead of roofing cement.
| Valley Type | Best Use Case | Key Requirement |
|---|---|---|
| Closed-Cut | Standard laminate shingles | 2" offset from centerline on trimmed side |
| Woven | Three-tab shingles | Shingles must be flexible enough to weave |
| Open Metal | High-profile/thick shingles | 24-gauge metal; tapered exposure top to bottom |
| California-Cut | High-wind regions | Side-laid shingle used as cutting guide |
The IRC has required drip edges at eaves and rakes since 2009. The sequence differs at each location:
Starter shingles (OC Starter Strip Plus) must be trimmed 6 to 6.5 inches at the rake to prevent end joint alignment with the first course. They should overhang the drip edge by 1/4 to 3/4 inch (or 1/2 to 1 inch if no drip edge is present). Fasteners go 2 to 3 inches from the eave edge.
Step flashing is installed with each course of shingles where a roof plane meets a vertical sidewall. Units are typically 10 inches long × 7 inches wide (for 5-inch exposure). The flashing is nailed to the roof deck only — never to the wall. This allows independent movement during thermal expansion or seismic activity.
Chimney flashing requires a four-part system:
| Component | Location | Critical Detail |
|---|---|---|
| Base Flashing | Front of chimney, over shingles | Extend 3" past chimney ends; notch and bend |
| Step Flashing | Sides of chimney, under shingles | Overlap 2"; seal each piece with roof cement |
| Top Flashing | Back of chimney, under shingles | Nail to roof deck only; notch and bend tabs |
| Counter-Flashing | Vertical coverage / masonry | Cut into reglet or seal with heavy bead of cement |
Multiple choice — 4 questions, 25 pts each
Module 4 Score
Attic ventilation is a thermodynamic necessity. Cold weather changes everything about how shingles behave. And local code adds another layer of requirements every contractor must know.
The 1/150 rule dictates that there should be 1 square foot of Net Free Area (NFA) for every 150 square feet of attic floor space. For a balanced system, no more than 50% of the NFA should be at the ridge (exhaust); 50% or more must be at the eaves or soffits (intake).
VentSure ridge vents are installed by cutting a slot in the roof sheathing:
Asphalt shingles become brittle below 40°F and the factory sealant strip may not thermally activate immediately. When temperatures drop below this threshold:
In many jurisdictions — including Illinois — a building permit is required for any re-roofing or roof recovery project. Contractors must be licensed and provide proof of project valuation. Inspections are required after permit approval to verify code-mandated elements: ice/water shield, flashing, and ventilation.
Owens Corning's Total Protection warranty requires use of OC shingles, underlayment, starter shingles, and hip/ridge shingles as a system. Additional warranty conditions:
1 sq ft of NFA per 150 sq ft of attic floor space. Balance: ≤50% at ridge, ≥50% at soffits.
VentSure slots must stop at least 6 inches from rake edges to prevent wind-driven rain infiltration.
Below this temperature, hand-sealing is mandatory and thermal gapping (1/16–1/8") is required at joints.
Chimneys wider than 30 inches typically require a cricket (saddle) by code to manage water diversion.
15 questions covering all modules. 45 seconds per question. Points are awarded for correct answers — the timer keeps you honest. Complete the exam to unlock your certificate.
All 6 modules covered · 45 seconds per question · 20 pts each · 300 pts total
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